Monday, April 11, 2011

MIG Welding Tips That Could Have You Welding Similar to a Pro

By Jess Saint Vess


It's no secret that there can be a significant difference in weld quality, depending on the operator. You can blame the instruments all you want. But at the end of the day, a great welder can get clean, smooth results even from crappy equipment. Here's a few tricks to get you on the path to welding nirvana.

Suggestion 1: Use An Auto Darkening Helmet

Do you really like grinding? All those sparks, discs and hard work? Didn't think so. Well getting a good auto darkening headgear can definitely decrease the degree of grinding you want to do. That minute between beginning welding and your flip down helmet coming to position, or heaven forbid, you get your hand held mask in place, can have you travelling off your intended welding route. And that means grinding, lots of grinding. Couple to this the point that auto darkening helmets have really dropped in price during the last couple of years and you'd be insane to not get one.

Tip 2: Two Hands Are Superior To One

Since you've regained the benefits of using both of your hands, that is if you were using a hand-held mask, it is possible to put that extra paw to good use. I understand exactly what you're declaring, real men use one hand. But two hands is steadier, hence making cleaner, high quality welds. You may also use one arm steadied against piece being welded to support the neck of the torch. This isn't a posture you are able to maintain for long time periods as it gets far too hot, but in short bursts it truely does work very well.

Tip 3: Sensible Prep Results In Good Welds

Don't forget your mother telling you to clean both hands before evening meal? The same thing goes is valid with regard to welding. Not the washing hands bit, but the actual cleaning upfront. For a fine weld to happen you would like the surface area of both pieces to be rust free and clean. This not only helps to make the welding less complicated, it really boosts the weld. Unclean areas bring about contaminants getting into the weld and weakening it. But don't just stop at cleaning the weld area, make sure you clean up the clamp position also. You can use an angle grinder to easily remove most corrosion, grime and paint. In trickier to get locations you might need to work with a dremmel.

Tip 4: Make Sure Your Ground Clamp Is Strong

As pointed out cleaning your ground clamp location is essential. The reason why? Just because a very poor ground is probably the most frequent problems student welders have and often don't realise. If you ever haven't got a superb ground you're never going to obtain a good weld. Except for having a shiny clean surface to make contact with to, you want to provide some consideration on the actual ground clamp alone. Most of the more recent types tend to be thin and covered in less copper than you'd get in a brand new penny: very little. If your rig is new and your clamp looks flaccid and puny, you should think about replacing it with a clamp off an older unit. In older days clamps were large copper affairs which could be depended on to conduct. Get hold of these and your welding will be the much better for this.




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