Wednesday, January 22, 2014

Improving The Performance Of Perkins Diesel Generators

By Judy Sullivan


With their remarkable track record, perkins diesel generators have carved a special niche among the secondary power sources. Engineering prowess of their developers has allowed them to come up with a wide range of consumer products tailored for diverse needs. Today, these units are popular backups in businesses, institutions and many production industries.

The manufacturer strives to supply products that promote the safety of workers and all installations on your premises. The warning signs attached on generation units ought to be checked and cleaned on a regular basis to maintain them in their original form. It is likely that vibrations characteristic of generator operation detach some of these signs. In such a case, you should consult your local parts dealer for a replacement of the same tag to promote safety at your workplace.

Consider preparing special tags to warn other workers not to operate machinery on which service is being carried out. Technicians involved in maintenance should wear safety boots, overalls, glasses and special gloves on the job. Desist from wearing jewelry, ties or any other loose clothing items that may be caught by parts in motion.

Cleanliness is a virtue that should be observed by all mechanics for effective diagnosis of mechanical faults. Make a habit of cleaning all dismantled parts before taking them to the workshop bench to inspect for wear and tear. Consider ordering gasoline, industrial kerosene or accessing pressurized air for clearing oily deposits on dismantled components. Pressurized air or cleaning agents are potentially dangerous if they are exposed to bare skin, so all technicians should bear this in mind. In some cases, soapy water may serve as a cleaning agent for inspection purposes.

Many workshop injuries can be traced to slips initiated by messy spillages on the shop floor. Do not attempt to drain engine oil or other lubricants before obtaining the recommended container to hold the fluid. A generous sprinkling of fine sawdust on sections affected by spills will bring the problem under control.

Smoking should be prohibited in the generator room to eliminate the risk of fire in the workplace. Any container that is used to hold machine products should be properly labeled to avoid costly mistakes. Encourage workers to collect and properly dispose oily rags and other waste products.

The electrical system conductors should be neatly sheathed together and maintained in good condition. Loose or frayed wires may cause sparks that could trigger fires in case there are fumes from a flammable substance when the unit is hot. Make a habit of regularly cleaning connections and desist from the practice of bypassing safety fuses. Replace worn out conductors with parts of the same recommended gauge.

The cylinder head is arguably one of the most dismantled components of a perkins diesel generators. Sometimes, hard starts, noisy operation or persistent leaks may hint at worn out valve mechanisms or head gaskets. The cylinder head bolts should be loosened from the outermost to the innermost and tightened in the reverse manner. Poor workmanship on this unit may cause warps that are hard to detect and very costly to rectify.




About the Author:



No comments:

Post a Comment